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United Aerospace Ltd

Carbon and Glass Fibre Composite Designers & Manufacturers

United Aerospace Ltd are designers, manufacturers and finishers of composite components and assemblies for a wide variety of industries ranging from civil/military aircraft interiors, defence, medical to wind energy and automotive.

At our purpose built 25,000 square foot facility in Pembrokeshire, Wales we are able to complete all aspects of composite design and manufacture from full product development and tooling through to assembly design and full process control manufacturing.

We are able to offer a complete solution for all your composite needs be it full product realisation from a simple concept to full scale manufacture from a fully designed build to print contract or anywhere in between.

The quality of our products and processes are controlled and maintained via quality assurance procedures, which are approved to ISO9001-2000 and AS9100 rev C.

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Composite DesignComposite Manufacturing

In accordance with our AS9100 rev c design approval we are able to complete all stages of the design process utilizing our Catia V5 and Solidworks CAD systems.

Using our in house design experience we are able to design all aspects of the manufacturing process from concept  through tooling to assembly.


Composite Manufacturing

At our state of the art facility we are able to manufacture any size composites components using either our two large autoclaves (3m diameter), our computer controlled industrial oven or our RTM machine.

Our two large 5-axis CNC machines enable us to both produce our own tooling as well as trim all components with precision accuracy and repeatability.

Carbon and Glass Fibre Composite Designers & Manufacturers

Finishing and Assembly

Within our facility we have the capability to finish our composite components to the highest standard be it utilizing our two large scale spray paint ovens or and fully extracted fabric trim shop or our 1000 sqm flexible assembly area.

Project Management

By utilizing our years of experience in supplying aircraft interior components we are very happy to project manage all aspects of the design, manufacture and assembly of your components in house.

Carbon and Glass Fibre Composite Designers & Manufacturers

Meggitt's Banshee Target Drone - Case Study

We make all of the composite mouldings for Meggitt’s Banshee target drone. This is, in essence, a very large radio controlled plane with a 2.5m wingspan and a petrol powered pusher propeller that enables it to fly at up to 200 mph.

Carrying on board electronics to make it seem biggger than it is to gunnery and missile radar systems and with the ability to track ‘near misses’ it is used by NATO and other forces as an advanced gunnery target.

Watch the video below to see how we make the wings and fuselages in our advanced manufacturing facility

Carbon and Glass Fibre Composite Designers & Manufacturers
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United Aerospace Ltd
Ferry Lane,
Pembroke Dock
SA71 4RE
United Kingdom
Tel: +44 (0) 1646 686622
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Press Releases

09/04/2015 Carbon and Glass Fibre Composite Designers & Manufacturers United Aerospace Ltd - Case Study - Meggitt's Banshee Target Drone More